harley clutch torque specs

Discussions. I have had best luck splitting the difference between the upper and lower values. The book says: for the release cover 120 to 144 in.lbs. 14-21 is or seems to be a big difference . 0000008030 00000 n Yet, they will need regular maintenance. 35-40 foot pounds Diesel, here's what my manual says now. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . This engine is designed to use unleaded fuel. #10 - 22 in. Could someone tell me which is correct? Search the site (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Feel free to preview a sample to get an idea of what it looks like. Then scribe aline and go maxium of 50 degrees more. Plus they say blue for the clutch nut and red for the compansator. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Exhaust Length 0000006600 00000 n 60-65 foot pounds The 2010 Service Manual has two different values for the banjo bolts. I put a little red locktite on. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 5. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. maximum. Next, put the spring, cover, and screws back just like they were. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Battery. Intake Manifold Flange capscrew There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Stop the guess work and get a manual! Laced Wheel Because hydraulic clutches are innovatively designed with self-adjusting mechanism. And depending on how much you rub off, it will let the clutch open up. A few years ago a local shop put a new motor in my K9. We have briefly discussed Harley Davidson torque specifications for only a few components and models. %PDF-1.5 MT MT 4. In the above table, we have only described Harleys most widely required torque numbers. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> lbs. #8 - 14 in. Engine sprocket nut torques to 150-165 foot pounds. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 0000031803 00000 n for 2007/08 HD, Harley Camshaft Not everyone has a mechanical aptitude. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. 15-20 foot pounds 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Open the derby cover so you can see the primary oil level. Harley-Davidson CVO Tri Glide Specs. Wheelbase. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . I feel confident that it's there to stay. Now your clutch lever is adjusted and ready. Blake Bleeder Nipples To fix the issue, take off the clutch lever. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. General Information Allen Screws When they bottom out give them a little tweak and you are good to go. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. By nucseal in forum Harley Trike Conversions Replies: 3 Last . Your email address will not be published. Clutch lever free play: 1/16". There you will find explanations on Harley Clutch Adjustment Torque specs too. 0000004274 00000 n Now you need to allow enough room for the adjuster to release all the tension on the clutch. I printed off the complete torque specs for the softail models . Stutter Box Agreed! __transmission sprocket nut at 60.. Compensating sprocket nut is 80-100 ft-lbs., all years. This article aimed to let you know about how to adjust Harley clutch cable. Continue with Recommended Cookies. So I'll ask them while there.. Well I stopped off at the Harley dealership today. An example of data being processed may be a unique identifier stored in a cookie. Use my videos as a visual reference before or as your working on your bike. Clean the drain plug and install the new O-ring. So, insert your screwdriver or Allen key and follow the given instruction. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. ). Not adjustable. 5. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. 9-12 foot pounds Or did you lose the key to your Harley Davidson? Performance Calculations Of course, it's going to be different! Unlock more power! CUSTOM You, Read More Who Manufactures Harley Davidson Spark Plugs? Harley vs Honda Motocycle: Which One Suits You Most? Then, release the jam nut that you can view on top of the adjuster to keep it in place. JavaScript is disabled. Shovelhead Modifications What I know off the top of my head: 1.) 0000032160 00000 n 140 ft-lbs. 0000030849 00000 n 3.80 litres (4.02 US quarts) Other specifications. On models with dual front calipers, check alignment of brake discs to fork. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Fork Stem nut There you will find explanations on Harley Clutch Adjustment Torque specs too. Its time I addressed the issue of tools & torque specifications. Camshafts Tuning a CV carb Clutch 25-40 foot pounds, Fastener Size - Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Color options. lbs. Santo_R 4 yr. ago. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Tappet Screen Plug New EFI for EVO and TC, Performance Gallery Now your derby cover is free to remove from that place so, do that. Ignition After that, you should test it out by riding your bike on the road. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade lb.) Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Where might I find a service repair manual for a 2017 Harley Davidson Road King? 0000019537 00000 n (95.25 mm) Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. The consent submitted will only be used for data processing originating from this website. Now you can see there are lots of bolts used to secure the derby cover in the place. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 15-17 foot pounds Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. When I get this question it is not one I will answer. Then you have the tools for repeating the same task later and for any other work you want to perform. Finding Manifold Leaks details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Carburetor Troubleshooting Yes, it uses a ramping system to apply more pressure to the clutch disc. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. In this book, it states: Clutch hub nut@ 50 lbs. Now, you need to bring your service manual and follow the instruction. Front Fender mounting bracket bolts Oil Pump cover bolts According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Also, you may contact the mechanics. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream It will help repel moisture and oil from absorbing into the plates for a while. Then turn the bolts of your derby cover with your hand and carefully tighten them down. 0000015868 00000 n Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! https://amzn.to/3Qtz61AUse Code . It will help you know the torque values precisely. 0000001552 00000 n Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Tighten them up good and snug, you don't need a torque wrench. for Derby Cover. . Primary Cover screws Therefore, you need to eliminate them all first and keep them aside. Brake Line Banjo Fittings document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Harley-Davidson Bronx Specs. 17-22 foot pounds Clutch hub nut (left handed threads) 60-80 foot pounds. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . SPECIFICATION. You really, really need the instructions on the diaphram spring adjustment. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. 27 0 obj<> endobj xref 27 41 0000000016 00000 n 9-10 foot pound 2020. WEB Links The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs.

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